Terminal Contact Riveting Machine
Assembly Flow:
A. Terminal Load - Terminal Transferring - Terminal Separating - Terminal Centering
B. Contact Load - Contact Transferring - Contact Separating- Contact Pick-Place- Aligned With Terminal
C. Riveting Process For Terminal & Contact - Contact Checking - NG Sorting - Final Unloading.
1. WORK STATION DESCRIPTION
1.1 Terminal Loading, Feeding, Orientating, Transferring, Separating, Centering
● Full-custom vibratory feeder bowl is introduced to load, sequence, orientate, feed terminals;
● Linear vibratory feeder with full-custom designed and engineered feeding track (lane) to transfer terminal to separating mechanism;
● At the end of transferring track, there is a separating mechanism to separate terminals in-line into single work piece after the fiber sensor detected terminal;
● The single terminal will be pushed to a centering station and ready to align with the silver contact;
1.2 Contact Loading, Sequencing, Feeding, Transferring, Separating, Pick & Place, Aligning
● Full-custom vibratory feeder bowl is introduced to load, sequence, feed contacts;
● Feeding track that driven by linear vibratory feeder is designed to transfer contacts to separating mechanism;
● When the fiber sensor detected that contact arrive in position, the separating mechanism will separate contact from feeding track;
● A pick and place mechanism (unit) will pick and place separated contact and align with the hole of terminal;
1.3 Terminal & Contact Riveting
● The terminal & contact riveting normally consist of two mechanism;
● Mechanism 1 will firstly press down to cover and hold the contact cap after the contact position corrected;
● Mechanism 1 will secondly stacking the end of contact to complete the riveting process task;
1.4 Contact Checking and Inspection
● After the stacking process, a contact detection mechanism will go down to detect if any contact missing which cause the failure of riveting;
● The detection result will become a signal and transfer to the PLC to provide a judging condition for NG Sorting and OK unloading;
1.5 NG Sorting & Final OK Unloading;
● Contact missing for the final product will be taken a NG products and will be sorted from OK product by a pushing mechanism;
● OK product will be unloaded into a container to collect all OK products;
2..Technical Parameters
2.1 Dimension & Gross Weight
Overall Dimension: Approx. 1050×1050×1750 mm
Gross Weight: Approx. 280kg
2.2.Machine Parameters
Production Rate: 20 pcs-30 pcs/min.
Operator Number: 1 operator required to operate this assembly machine;
Power Supply: 220V.50Hz
Air Supply: Above 5.0kgf/mm²
4. Standard Parts
S/N Part Name/ Brand/Regulation
001 Pneumatic Cylinder AirTAC/CHELIC
002 Servo Motor Delta
003 PLC: MITSUBISHI
004 Touch Control Panel :Wienview
005 Optical Amplifier: Panasonic
006 Linear Vibratory Controller :CUH
