Functional Features
1. The branded Mitsubishi PLC , Winview HMI (human machine Interface) touch screen, Japan KEYENCE Optical Fiber are introduced.
2. The Pneumatic component or parts are introduced with branded Air TAC,SMC ,Festo that enables the process morestable and accurate;
3. The machine could counting automatic, the final qualified products of unloaded could pre-arranged before working.
4. The machine frame employs electrostatic spraying & paint-drying processes with the purpose to anti-rust;
Assembly Station Description
Work Station 1 Wiring Terminal Loading
Full-Custom Vibratory Feeder Bowl is designed to perform automatic loading, feeding, sequencing, orientating;
A wiring terminal feeding track that connect with vibratory feeder bowl, which driven by linear vibratory feeder, will convey wiring terminals to separating mechanism;
A separating mechanism (escapement mechanism) will be mounted at the end of feeding track to separate wiring terminals in row into single work piece. A push mechanism will push single wiring terminal into the holder of Push-walk
mechanism;
Push-Walk Mechanism will push forward and stop the work piece in accordance with different assembling and process demands;
Work Station 2 Metal Plate Loading, Assembly
As per metal plate, the same loading approach of automatic feeder bowl will be introduced and functions the same as work station 1. Also introduced with linear vibratory feeder to move metal plate forward and separate them into
single piece and ready to assemble with other component;
Metal Plate & Wiring Terminal Assembly as initial assembly process;
After initial assembly between wiring terminal and metal plate, a push mechanism will push the semi-finished product to move forward to next assembly station.
Work Station 3 Screw Drive Loading & Screw Drive
A Full custom screw feeder(refer to photo below) will be introduced to perform automatic screw loading, feeding, conveying and separating;
A servo motor drive screw drive mechanism will be designed here to drive the screw into the metal plate and complete the final screw drive task;
Servo motor control screw drive machine, with excellent performance to control the screw drive torque, can be used for controlling screw drive torque, detecting if screw missing and screw drive depth etc, which will provide a signal to NG
sorting station to separate NG product from OK product.
Work Station 4: NG Sorting
A NG sorting station will separate the NG product automatically to ensure that the customer can have the OK final products and save manpower to do inspect and check.
Work Station 5: Final Product Unloading
As per final OK product, will be unloading by a push mechanism and drop down to a container to hold all OK products.
Technical Specification
Overall Dimension: Approx. 1550×850×1750 mm(L×W×H）
Gross Weight: 450KG
Production Rate: 20-30pcs/min. Power Supply: 220V.50Hz
Air Supply: Above 5.0kgf/mm²
5. Standard Parts
Pneumatic Cylinder：AirTAC/CHELIC ,Taiwan Brand
PLC: MITSUBISHI
Touch Control Panel: Weinview
Optical Amplifier: Panasonic
Linear Vibratory Controller: CUH
