Automatic Roller Shaft Assembly Machine

WORKSTATION DESCRIPTION

STATION 1: SHAFT LOADING, FEEDING

● Magazine loading system introduced to load, sequence shaft;

STATION 2: Shaft Rotate

● A pick -up gripper will pick and one rotate cylinder will rotate the shaft to right assemble

direction and move the shaft to next station. STATION 3: Rubber Ring 1 loading,Feeding

● Full customized vibratory feeder bowl to load, sequence, orientate rubber ring;

● Linear vibratory feeder with full-custom built feeding track to transport rubber ring ;

● At the end of feeding track, there will be a separating mechanism to separate rubber ring into single work piece and assemble with the shaft ;

STATION 4: Bearing Loading ,Feeding

● Full customized vibratory feeder bowl to load, sequence, orientate bearing;

● Linear vibratory feeder with full-custom built feeding track to transport bearing ;

● At the end of feeding track, there will be a separating mechanism to separate bearing into single work piece and assemble with the shaft ;

STATION 5: Rubber Ring 2 loading,Feeding

● Full customized vibratory feeder bowl to load, sequence, orientate rubber ring;

● Linear vibratory feeder with full-custom built feeding track to transport rubber ring ;

● At the end of feeding track, there will be a separating mechanism to separate rubber ring into single work piece and assemble with the shaft ;

STATION 6: Rubber Ring Position Correction

● A fully customized mechanism is introduced to correct the rubber ring position ;

STATION 7: CCD Checking System for Checking

● A CCD system introduced to check the size of the rubber ring, any missing of rubber ring or bearings, and whether the distance between the rubber rings within tolerance or not ;

STATION 8: NG SORTING & FINAL UNLOADING

● A NG sorting mechanism will detect and sort the NG products;

● Final unloading system to unload the final OK product and push them into a OK container.